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Linkssor wire harness manufacturer Wire harness manufacturer
Sealed two-pin connector lead used in electric two-wheeler wiring harnesses

Electric Two-Wheeler & Powersports Wiring Harness Manufacturer

Linkssor manufactures wiring harnesses for electric motorcycles, e-bikes, scooters and powersports vehicles, including main control harnesses, controller connectors, lighting and signal harnesses and battery connection leads. High-volume two-wheeler programmes are supported with dedicated assembly lines and 100% electrical testing.

Not sure which construction fits?

Send the application, the environment and the connector list and we will specify it for you.

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Overview

What this family is built for

Two-wheeler harnesses live outdoors: rain, vibration, UV and constant flexing at the head tube. The specification that matters most is sealing and strain relief at the branch exits — so that is where we spend the engineering attention.

Typical applications

  • Main control and body harnesses
  • Controller and motor-phase connection leads
  • Battery pack and charging port leads
  • Lighting, indicator and signal harnesses
  • Dashboard, display and switch sub-harnesses
  • Alarm, GPS and telematics sub-branches

Specification range

Wire rangeAWG 26 – AWG 10, including silicone-insulated high-flex options
ConnectorsWaterproof and sealed connector systems; custom connector tooling supported
ProtectionCorrugated conduit, sleeve, self-sealing tape, over-moulded branch boots
Sealing targetIP65 / IP67 at connector interfaces depending on application
Testing100% pin-out and continuity test; high-potential test optional
FinishPrinted part number, date code and branch identification
Temperature-25 °C to +105 °C typical outdoor service
VolumeDedicated lines for programmes above 5,000 units per month

Configuration options

  • Waterproof connector over-moulding
  • Tinned or bare copper conductor options
  • Anti-theft and alarm harness integration
  • Custom colour coding to match vehicle wiring diagrams

Product examples

Questions on this family

Can you match a harness to a competitor vehicle?

Yes. Send the sample and the wiring diagram if available. We measure and identify connectors and wire, then produce a drawing for approval before building.

Do you handle high-volume two-wheeler programmes?

Yes. Programmes above 5,000 units per month are assigned to dedicated lines with weekly delivery scheduling.

Certificate scope: our IATF 16949:2016 certificate covers manufacturing of wire harness and excludes product design under Clause 8.3. Specifications shown are the range we manufacture, not a warranty of suitability for a specific application.

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Send us what you have. We will tell you what is possible.

A drawing, a sample, a connector list or a photo is enough to start. Typical reply within one working day, with engineering questions rather than a sales pitch.

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English & Chinese correspondence · Drawings handled under NDA on request
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